How we make foam blanks
There are several methods for making letters from foam plastic, but we prefer to use the most optimal and efficient - a specialized CNC string machine. Here is a brief description of the process:
First, a layout of future letters is created in a vector editor. This layout determines the shape and size of the letters.
A CNC program is then developed to determine the tool path to cut the letters from the selected material.
Letters are cut out of foam plastic using a CNC machine in accordance with a developed program.
If necessary, letters undergo additional processing, for example, sanding or painting.
Thus, we carry out quick contour cutting of foam plastic, which allows us to obtain even letters with minimal play of up to 2 mm in the required sizes and proportions. If the client does not require additional processing, the letters are packaged and ready to use. With such efficient operation, the order can be completed on the same day. However, most often additional coloring of letters is required, so next we will look at popular types of foam letters.